1. Complete Model Range & High Efficient Output, Customizable for Diverse Demand
The JKJX-II core model supports stable production of 10000 pieces per hour, with stepless weight adjustment of 60-150g per piece and weight error <±1g, fully meeting the large-scale industrial production needs of food processing enterprises. It is specially designed for Layered paratha, Lacha paratha and Roti paratha, realizing one machine for multiple products and flexible switching of production types without replacing core molds, greatly improving production efficiency and reducing production costs. The whole line adopts integrated automatic control, with adjustable production speed, which can be flexibly matched with small-batch trial production and large-batch mass production, adapting to the fluctuation of market orders and the diversified product supply demand.
2. Craft-Oriented Design, Restore Authentic Paratha Taste & Layered Texture
Adopt professional multi-stage dough calendering + precision shortening coating + automatic layer folding core technology, simulate the traditional handmade paratha making process, make the paratha blank form dense and even fine layers, and realize the perfect layered effect of Lacha paratha with clear and distinct layers. According to the taste characteristics of different paratha varieties (Layered/Lacha/Roti), the equipment is equipped with adjustable dough pressing pressure, shortening dosage and forming parameters, which can be customized and debugged to ensure the paratha has a chewy and soft taste after baking, 100% restoring the authentic Indian and South Asian paratha flavor. The dough forming structure is optimized for many times, which can effectively prevent the paratha blank from cracking and deforming during the production and baking process, and ensure the high consistency of the finished product shape and quality.
3. Intelligent Central Control System, Simple Operation & Standardized Management
Equipped with industrial-grade PLC touch screen control system, with high-definition human-computer interaction interface, one-key adjustment of all core production parameters such as production speed, dough thickness, shortening dosage, cutting weight and forming pressure, with control error <±1%. No professional technical background is required, and the operator can master the operation skills after simple training, realizing the full automatic production from dough input to paratha blank forming. The system automatically records and stores production data such as hourly/daily output, equipment running status and fault records, supports one-click query and data export, realizes digital and standardized production management, and facilitates enterprise cost accounting and production scheduling. Built-in English, Chinese, Hindi, Tamil and other mainstream languages, with one-click language switching, breaking language barriers and adapting to the operation of production teams in India, Sri Lanka, Bangladesh and other South Asian countries and regions.
4. Food-Grade Safety & Hygiene, Meet International Production Standards
All parts in contact with food are made of 304 food-grade stainless steel, with excellent corrosion resistance, high temperature resistance and wear resistance, easy to clean and disinfect, and fully meet the food hygiene and safety standards of India, South Asia, the EU and North America. The whole line adopts a hygienic structural design, with seamless welding of all food contact surfaces, no dead corners for dirt accumulation, and food-grade non-stick coating on the dough calendering roller to prevent dough adhesion and reduce raw material waste. Emergency stop buttons are installed at all key operation positions of the production line, and all moving and rotating parts are equipped with safety interlock protective covers (automatic power off when the cover is opened), completely eliminating operational safety accidents such as extrusion and shearing, and complying with industrial production safety specifications.
5. Global Adaptation & Modular Design, Worry-Free for Transportation & On-Site Landing
Support 220V/380V voltage customization according to the power grid standards of different countries and regions (50/60Hz), with the total power consumption matching the production capacity, adopting energy-saving frequency conversion motor and high-efficiency transmission system, low power consumption and high efficiency, effectively reducing the enterprise's energy consumption cost. The whole line adopts integrated modular design, with compact structure and small floor space, the functional units can be disassembled independently, and the split size conforms to the international sea/land transportation standards, without overwidth, overheight and overlength problems, facilitating global international transportation and reducing transportation costs and damage risks. The core components are all of international first-line brands, with precision manufacturing process and strong anti-interference ability, which can realize 24-hour continuous and stable operation, long service life and adapt to the high-intensity large-scale production demand of paratha.
6. Synergistic Modular Configuration, Ensure High Qualification Rate & Stable Quality
Automatic Dough Processing Unit
Precision horizontal double screw dough mixer, which mixes flour, water, oil and other raw materials evenly to form a smooth dough with moderate gluten; constant temperature and humidity dough proofer, which makes the dough relax and ferment fully, reduces gluten toughness and lays a solid foundation for subsequent calendering and forming; continuous multi-roller dough sheeter, which realizes progressive calendering of dough, and the dough sheet thickness is adjustable steplessly, with smooth and uniform surface.
Core Layer Forming Unit
Quantitative shortening coating machine, with uniform coating and adjustable dosage, ensures the layered effect of paratha and avoids greasy taste caused by excessive oil; automatic layer folding machine, which adopts multi-station precise folding technology to form dense and even layers of dough sheet, realizing the perfect layered texture of Lacha paratha and Layered paratha; spiral dough rolling machine, which rolls the layered dough sheet into a compact cylindrical dough stick with stable structure and no layer breakage.
Precision Cutting & Forming Unit
Servo fixed-weight cutter, which realizes precise cutting according to the set weight (60-150g), with high cutting precision and uniform weight of each dough roll; handmade-style paratha forming machine, which presses the dough roll into a standard round paratha blank, with neat edges, uniform thickness and consistent shape, the finished product qualification rate is >99.5%; food-grade conveyor belt, which connects all processes seamlessly, with stable conveying speed, avoiding dough blank deformation and ensuring continuous and stable production rhythm.
Optional Matching Units
Can be seamlessly connected with tunnel quick freezer, photoelectric counter, pillow packaging machine, metal detector and other equipment to form a complete automatic production line from dough processing to paratha blank freezing and packaging, meeting the production needs of fresh paratha blank and frozen paratha blank, and realizing unmanned production and reducing labor cost.
7. One-Stop Service & Comprehensive Warranty, Global After-Sales Support
On-Site Professional Technical Services (Quoted Separately)
Provided by senior engineers with rich experience in food machinery R&D and debugging, on-site installation and commissioning according to the customer's workshop layout, raw material characteristics and production demand, optimize the equipment operating parameters and production process, ensure the equipment reaches the optimal production state, and the paratha blank meets the preset taste and quality standards. Provide one-stop systematic training for the enterprise's production and maintenance team, covering equipment operation, parameter adjustment, daily cleaning and maintenance, fault troubleshooting, spare parts replacement, etc., to ensure all operators can proficiently operate the equipment and complete daily maintenance.
Comprehensive Warranty & Lifetime Technical Support
The JKJX-II model enjoys a 1-year whole machine warranty. Within the warranty period, the faulty original parts are repaired and replaced free of charge (excluding man-made damage). The professional after-sales technical team provides 7×24H global technical support, including online (video/phone/email) technical consultation and fault solution, and exclusive engineer docking for overseas customers, with rapid response within 24 hours to solve all equipment operation problems. The factory directly supplies all original spare parts, with sufficient stock and fast global delivery (air/sea shipping optional), ensuring the long-term stable operation of the equipment without worrying about spare parts shortage and delivery delay.
Personalized Customization Service
According to the customer's actual production demand, regional taste habits and product positioning, customize the paratha weight, size, layered density and production process parameters, and flexibly match the production type (Layered/Lacha/Roti paratha). Provide the overall optimization design scheme of the production line layout according to the customer's workshop space size and production process planning, realize the rational utilization of the production area, and reduce the subsequent transformation cost. Provide permanent free technical guidance for equipment process upgrade and capacity expansion, support subsequent equipment modification and new product R&D according to the customer's business development and market demand changes.
8. Wide Application Scenarios, Professional Solution for Paratha Industrial Production
The JKJX-II series paratha production line is a professional industrial pasta production solution integrating high automation, multi-product compatibility and large-scale output, specially designed for Layered paratha, Lacha paratha and Roti paratha, and widely applicable to various food processing enterprises and catering operators in South Asia, Southeast Asia and the global market:
- Large-Scale Food Processing Enterprises: Realize 10000 Pcs/h large-scale industrial production, mass produce various types of paratha blanks (fresh/frozen), meet the large-scale supply demand of domestic and foreign markets, and adapt to the international food trade standards.
- Frozen Food Manufacturers: Match with tunnel quick freezer and packaging machine to produce frozen paratha blanks, with long shelf life, easy storage and transportation, and suitable for supermarket sales and catering distribution.
- Catering Chain Enterprises & Central Kitchens: Realize the standardized production of paratha blanks with unified weight and taste, meet the standardized raw material supply demand of Indian food chain stores, fast food restaurants and group meal distribution enterprises, and improve the meal preparation efficiency.
- Food Export Enterprises: Customize the production parameters according to the import standards and taste habits of different countries and regions (India, Sri Lanka, Bangladesh, Middle East, Europe and America), and batch produce paratha products for international market export.
- Traditional Pasta Processing Enterprises: Realize the automation and industrial transformation of paratha production, solve the problems of low manual production efficiency, unstable product quality and high labor cost, and improve the market competitiveness of enterprises.
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